» Value Added Expertise in product design and manufacturing plant
engineering processes
GYS sales manufacturing partners can assume full design
responsibilities, or work in concert with your in-house or independent
design team(s) to develop production-efficient product designs,
patterns, prototypes and production tooling. We offer Pro/Engineer®,
AutoCAD®, Catia, NX4 and NX5 and SolidWorks® design capability. We also
engineer the entire manufacturing process from product design,
material and performance and production specifications. Your product's special
characteristics are considered during the product development process
which matches plant equipment, materials with your product unique requirements. We
help design for cost effective manufacturability by including the
identification of key product cost drivers, which are communicated
during team feasibility reviews....
» About Our Contract Manufacturing Services
With extensive design experience
and the tools to take your design concept from
an idea to production, GYS manufacturing
partners have has the knowledge and expertise to
recommend the optimum materials for your
composite or plastic product design. Matching
you with an experienced staff having a wide
range of design capabilities is our first
objective. We are your sourcing agent for all
pre-manufacturing tools to successfully develop
your product concept, including:
- Concept Design
- Part Rendering
- Pattern Design
- Mold and tooling Design
- Reverse Engineering
- Prototype molding samples
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- Product Design
- 3D CAD/CAM Modeling
- Structural Analysis
- Tooling and machinery selection
Design
- ISO 9001 QC laboratory to assure
parts meet specs
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The engineering staff at our composite and
plastic manufacturing partners utilize a number
of software programs to design your composite or
plastic component, including Solidworks,
AutoCAD, Cosmos FEA, CompPRO, Catia 3-D cad
software. Our partners have designed composite
products for numerous industries, including the
thermoforming, aerospace, semiconductor,
medical, biotec, wind turbine,
agriculture, consumer products and automotive
sectors. Components that have been developed at
our contract manufacturing facilitates include
appliances, motorcycle and car interior and body
parts, boat hulls, plastic bottles and polymer
films, race car wings, Fiberglass and resin
molds, children furniture,
skateboard bodies to injection molded composite
and PUR injection plastic
boards/planking, pallets and gears... just to
name a few....
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» Why chose G& S for your next product build
- Our design experience has helped our clients get their ideas off
the drawing board and into production. Common sense goes a long way,
but when detailed engineering is needed we have the design products
and tools on hand to assist you.
- Our prototypes have helped our clients demonstrate their ideas
as well as fine tune the product for production. Our experienced
engineers have worked with most design tools and carefully maintain
those that are most useful for our business.
- Engineering resources to identify cost reduction opportunities
and product performance improvements, such as: design consultation
for new product development, lowest cost manufacturability, material
and process selection, key product cost driver analyses, multi-part
consolidation, secondary hardware design and specification,
strength/weight improvement, surface cosmetic standards, weather and
UV resistance, and industry/regulation compliance just to name a
few.
- From the initial concept, to design and prototyping, GYS find
you a qualified one-stop manufacturing shop for all your composites
needs. We can meet and exceed every specification of your composite
component. Put our experts to the the test on your next plastic or
composite material product project by furnishing us with your
product requirements!
We represent several of the largest molding facilities in the world
with over 50 hydraulic compression molding presses with capacities from
400 to 4400 tons. GYS sales manufacturing partners designed, engineered, developed both
custom and stock products fabricated from composites, and all types of
plastics, for a wide range of industrial and consumer products
applications.... Read more About
Design Projects
» Unmatched Expertise in the Composites manufacturing
and Molding processes...
- SMC compression molding - PUR Injection Molding - Compression Molding -
Transfer Molding -Extrusion molding Reaction Injection Molding -
Blow molding -- Resin Infusion Molding -BMC compression molding
- Vacuum forming (one of many thermoforming processes) -Rotational
molding (Rotomolding) - Trapped-Sheet Contact-Heat Pressure Forming
-Low Pressure Molding (LPM) - Reaction injection molding
- Vacuum plug assist molding - Lost Foam Casting -Twin-Sheet
Forming - SMC Glass Fiber Reinforced Duroplastics - IMC -Injection
Moulding of Long Fiber Reinforced Thermoplastics - Short Glass Fiber
Reinforced molding of Thermoplastics with Single-component (1C) or
Two-component (2C)
Our manufacturing
partners are expert makers of highly-engineered composite components
for Original Equipment Manufacturer (OEM) customers in the
Construction Equipment, Automotive, Agricultural Equipment, Mass Transportation,
Wind Energy, Medical and Security Imaging, Commercial Site
Furnishings, Bathtub and Shower Molds, X-ray and Therapeutic System
components, Corrosion-Resistant Materials, and
Recreational Vehicle and Bus transport industries.
» Out source the design and manufacturing to product development
experts...
Product
Development & Analysis requires industry professionals and GYS sales was
formed with the goal of being a one stop solution provider of state of
the art design, development, validation, analysis, prototyping and low
volume to high volume contract manufacturing for defense,
transportation, power generation, medical, consumer products, aerospace
and general engineering sectors.
We are very proud of the multitude of projects
we have undertaken and the wide range of industries we continue to be
serving from .
OUR MISSION:
GYS Sales Corp staff clearly understand customer’s requirements and
potential manufacturing problems before contracting for manufacturing
services. Lowering your per unit production cost is job #1 at GYS.
Clients trust our partners will design, develop, validate and provide fully integrated,
turn-key solutions on time and within budgeted costs. Major brands from
GM, GE, to John Deer and VW rely on support from
our valued contract manufacturing partners and OEM parts
providers.
Consumer and industrial products made with
plastics and composite
materials are a real growth industry bringing back USA and North America
manufacturing jobs. GYS sales is dedicated to shifting product
manufacturing and employment from Overseas locations to more
environmentally sound N. American facilities. We outsource molding your
parts to USA plants having excess production
capacity and a true commitment to Green Manufacturing technologies...
